Al dente shaped bar steel (Surface-layer softened steel) is heat treated bar steel with arbitrarily adjusted hardness along the cross sectional direction of the bar steel. (Patented)

Benefits

- Thanks to significant improvement in the HE characteristics (hydrogen embrittlement), delayed fracture resistance is enhanced while maintaining high strength.
- Softened outer surface provides outstanding surface machining properties

What is delayed fracture resistance?

Process of delayed destruction

Image of strength and delayed fracture resistance

Mechanism of improving delayed fracture resistance in this product (Tensile strength: 1,200 N/mm2)or more)

Al dente Shaped Bar Steel

Mechanism

Characteristics of cross-sectional strength (comparison using the same tensile force)

(1) The softened layer has fewer hydrogen trapping sites and is less prone to crack initiation.
(2) No transgranular film-like carbides provides no transgranular delamination.

References:Y.Matsumoto,K.Takai,M,Ichiba,T.Suzuki,T.Okamura and S.Mizoguchi:Tetsu-to-Hagane,99(2013),236

Process Sample and Scope of Application

Overview of Products of Process Sample (PC steel bar)

JIS G3109 PC steel bar
拡大
JIS G3109 PC steel bar
JIS G3137 small-diameter profile PC steel bars
拡大
JIS G3137 small-diameter profile PC steel bars

Wire diameter: 7.0 to 40.0 mm
Product form: bar shape (max. 12 m) or coil shape (max. 2 tons)
Tensile strength: 1,230 to 1,420 N/mm2 or higher (standard value)
★ Excellent delayed fracture resistance
★Improves rolling tool life by 1.5 times (superior machining property)

 Compared to our products
 

Scope of application

Size : φ5 to φ40 mm
Steel types: S35C and other structural steels, spring steels, stainless steels (hardenable bars)

Approximate strength (tensile strength): 1,200 to 2,200 N/mm².

Sample of prototypes [Please feel free to try]

High-strength bolt (prototype)
Size: M12
Strength class: 14.9 equivalent

Tensile strength: 1,500 N/mm²  (base material)

High stress spring (prototype)
Size: Height 300, inner diameter φ75, total number of coil turns 8, wire diameter φ12

Tensile strength: 2,150 N/mm² (wire)
 

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